Validate the Throughput of an Automated Closure Line of a Leading Line Builder

August 21, 2023

Validate the Throughput of an Automated Closure Line of a Leading Line Builder


author-image

mbawankar |

A leading line builder designed a new body shop line for its client in the automobile industry and wanted to check the feasibility of its proposed design and identify minimum buffer sizes to achieve target production.

Key Points

  • To validate throughput from the system
  • Identify the Bottleneck in the system
  • Provide recommendations to alleviate the same

Client's Challenge

  • Check feasibility and validate the proposal
  • Identify and alleviate bottlenecks in the system
  • Identify minimum buffer sizes required to achieve target production

PMI's Approach

  • The detailed process was modeled in Tecnomatix Plant Simulation
  • The operating sequences and downtimes from the client were provided through an Excel interface to the simulation
  • The buffer variation, throughput and time-in-state graphs were recorded and studied

Validate the Throughput of an Automated Closure Line of a Leading Line Builder

Finding & Recommendations

The system was operating only at 85% of its designed capacity

We were able to identify the first bottleneck to be the buffer between an assembly and an inspection station

  • The minimum buffer requirement was suggested through buffer sensitivity analysis
  • The throughput loss due to selecting a smaller buffer was demonstrated

The second bottleneck of the system was the operating sequence of a material handling robot

  • The cycle time of the handling robot needed to be reduced or the operating sequence had to be modified

Let our experts show you how our Services can support your projects!

Send a message to our team by filling out the form below. Describe your project, ask questions, or even request a bid.
An expert from our team will be in touch with you within one business day!

Want to schedule a time to speak with one of our  representatives NOW?

    Reality Capture & CAD ServicesIndustrial Engineering ServicesSimulation Modeling ServicesSafety & Quality ManagementGIS Consulting ServicesJig & Fixture DesignSteel Detailing ServicesAdvanced SoftwareTrainingOther

    EmailGoogle SearchBingWord of MouthSocial MediaEventReferralOther

    Spread the love

    A leading line builder designed a new body shop line for its client in the automobile industry and wanted to check the feasibility of its proposed design and identify minimum buffer sizes to achieve target production.

    author-img
    mbawankar

    You may also like

    Time and Motion Studies Explained

    joydeep | December 13, 2023


    Man-Machine Chart: Concept, Use and Benefits

    mbawankar | October 20, 2023


    Time Study Methods in Operations Management

    mbawankar | October 19, 2023


    What is Laser Scanning & Photogrammetry ?

    joydeep | October 6, 2023


    Consult an Expert

      Reach out to our representatives!