Enhance your processes for a competitive edge: Layout & Material Flow can help.

When planning layouts and material flow with proper understanding, approach, and experience, you can significantly impact overall manufacturing productivity.

Efficient layouts and material flow allow a facility to function at its highest potential, which translates to increased productivity, time, and quality benefits. With PMI as a layout and material flow consulting partner, highly functional plant operations are within reach.

Our Layout & Material Flow Services Include

PMI Layout Design & Material Flow Service Advantages & Benefits

At PMI, layout and material flow planning are given the importance it deserves. With simplicity at the center of our approach, we function through the principles of:

  • Flawless material movement
  • Improved visibility for supervisors
  • Ensured team safety
  • Identifying the least possible wastage
  • Inventory optimization and control

When is a Material Flow and Layout Plan Required?

Layout and material planning ensure the optimal and efficient design and movement of materials and staff. There are several circumstances when seeking professional assistance with material flow and factory layout planning will become necessary.

  • When working with legacy structures and/or business acquisitions
  • Restructuring and reorganizing an existing warehouse or plant
  • New Construction
  • Drastic changes in manufacturing volume

What is a Material Flow System?

Optimizing all material and information flow from end-to-end decreases internal logistics expenses and enhances supply security and versatility.

The material flow process involves multiple steps along a designated path. Material flow systems refer to the transportation of raw materials to finished products through the entire production process.

How does Layout Design apply to Material Flow?

Material flow analysis is crucial in the layout design of industrial facilities as it helps to optimize the flow of materials within the facility. The goal is to minimize waste, reduce handling costs, and improve efficiency. The process involves mapping out the current flow of materials, identifying bottlenecks, and proposing design changes to improve the flow. This may involve rearranging equipment, adding material handling equipment, or creating more efficient work cells. The analysis can also provide data to support decisions related to the storage of raw materials and finished goods. Ultimately, a well-designed material flow system incorporating layout design can reduce lead times, improve quality, and increase profitability.

What is a Material Flow Analysis?

A Material Flow Analysis is a service that involves studying the movement of materials through a production or supply chain system with the goal of optimizing its efficiency, reducing costs, and promoting sustainability. The analysis includes examining the methods, quantities, and effects of human interactions in the material flow process, and providing recommendations for improvement. The end result is a more streamlined and cost-effective material flow system that benefits the business through increased productivity, revenue, and customer satisfaction.

Material Flow Analysis Objectives:
  • Efficient material flow
  • Sustainable practices
  • Lowered operating costs
  • Accurate inventory
  • Cost-effective inventory management
  • Faster order fulfillment
  • Increased revenue
  • Improved customer satisfaction
  • Higher profitability
The process of conducting a material flow analysis can be complex, and it's recommended to use the services of a professional consultant like PMI with extensive expertise.

The process of conducting a material flow analysis typically involves the following steps:

  1. Define the scope of the analysis: Identify the boundaries of the material flow system being studied and what data is required to perform the analysis.

  2. Collect data: Gather data on the movement of materials in the system, such as supplier information, production processes, inventory levels, shipping and receiving practices, and waste streams.

  3. Analyze data: Use statistical and modeling techniques to analyze the data and identify areas for improvement. This includes identifying bottlenecks, inefficiencies, and areas where resources are being wasted.

  4. Develop recommendations: Based on the results of the analysis, develop a set of recommendations for improving the material flow system. This may include changes to production processes, inventory management, transportation methods, and waste reduction.

  5. Implement improvements: Work with stakeholders to implement the recommendations and monitor progress over time. This may involve making changes to equipment, processes, or organizational structure, and tracking progress through KPIs.

  6. Evaluate results: Regularly evaluate the results of the material flow analysis to ensure that improvements are being made and to identify any additional areas for improvement.

Our Experts

PMI's team of experts delivers comprehensive Lean Manufacturing Consulting services with decades of experience in material flow and layout design. Our wide-ranging expertise allows us to effectively serve various markets. Our experts offer tailored solutions based on your specific requirements and industry type, resulting in optimized production processes and detailed improvement reports.

  • Carefully selecting the most appropriate techniques based on your specific scenario and objectives
  • Applying the best methods for your specific industry type
  • Providing detailed optimization recommendations and reports to help improve your processes

Material Flow & Layout Design Media

Speak with one of our Layout & Material Flow Experts!

Send a message to our team by filling out the form below. Describe your project, ask questions, or even request a bid.
An expert from our team will be in touch with you within one business day!

Want to schedule a time to speak with one of our Layout & Material Flow representatives NOW?

    Reality Capture & CAD ServicesIndustrial Engineering ServicesSimulation Modeling ServicesSafety & Quality ManagementGIS Consulting ServicesJig & Fixture DesignSteel Detailing ServicesAdvanced SoftwareTrainingOther

    EmailGoogle SearchBingWord of MouthSocial MediaEventReferralOther