Measuring and optimizing every task for maximum productivity and profitability
Measurement of work brings knowledge and through this knowledge factual decision can be made and control exercise. This measurement of work is called as work measurement. Time and Motion Study is one of the work measurement technique. In this technique time taken by a normal operator is measured by using stop watch and nowadays through videos.
Many important and crucial business and/or performance parameters, largely depends on time taken by any activity which is called as work content of an activity. With this time/work content, one can calculate resources (man and machine), lead time, capacity, set target or production goals.
Any scientific approach of work measurement may result in improvement in productivity, utilization, better material flow, identification of NVAs (Non Value Added).
PMI is expert in various work measurement techniques including Time and motion study and Video time study. PMI team has successfully completed work measurement study of variety of operations having different cycle times.
Our Time and Motion Study Services Include
Video Time Study Services
- Typically used in assembly line operations, video time study measures work through video recording of actual tasks, that are broken into different parts and the time required to perform each part is calculated.
- It simplifies analysis to identify inefficiencies and bottlenecks.
- The data collected is then used to optimize the workflow and improve efficiency.
PMTS Consulting
- PMTS (Pre-determined Motion and Time Systems) is a work measurement technique.
- MTM (Methods-Time Measurement), MODAPTS (Modular Arrangement of Predetermined Time Standards) and MOST (Maynard Operation Sequence Technique) are types of PMTS’s technique.
- It enables tasks that are efficient, ergonomic, and safe for workers.
- It helps in calculation of work content of proposed activities well in advance.
- It can contribute to reducing unnecessary motions and physical stress thereby enhancing worker safety and overall productivity.
Production Time Study Consulting
- Production time study involves observations, data collection, analysis of collected data and arriving at result.
- Production time study is generally applicable where group working is involved, and activities are less repetitive.
- It is also applied when time study and/or PMTS results don’t get implemented.
- It is a very apt methodology which brings clarity of shop floor on table in data format.
Work Sampling Consulting
- Work Sampling involves randomly observing tasks to analyze how time is distributed across different activities. Statistical procedures are applied to make estimates of how much time each activity occupies.
- Data obtained are used to point out inefficiencies and potential for improvement in workflow.
- Optimizing operations, minimizing lost time, and increasing overall productivity is the objective.
Our Time and Motion Study Expert
PMI is a certified applicator of PMTS techniques (Predetermined Motion Time Standards), giving us the ability to serve various markets. With vast experience of executing projects across a wide spectrum of cycle times (as small as 0.3 secs to even as large as 23 hours), we can confidently target and address your specific goals.
- Hands-on experience in the implementation of PMTS Work Measurement Techniques
- Successfully completed 350+ projects using PMTS techniques
- Team of domain experts and trained professionals with a total experience of 75+ man-years.
- Global industrial exposure spread across India, UAE, USA, Mexico, Europe, and beyond.
- 80% of customers continued business with PMI.
What are Time and Motion Studies?
Industries that Benefit from Time & Motion Studies
Automotive Manufacturing
Logistics & Supply Chain
Telecommunications
Industrial Manufacturing
Energy and Utilities
Engineering
Food and Beverage
Renewables, Oil, and Gas
Construction
Healthcare and Hospitals
Retail
Advantages
Time and Motion Study Services Advantages & Benefits
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Target setting based on scientific database
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Time study facilitates identification of bottleneck in overall system
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Triggers effective VA/NVA analysis
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Better utilization of resources and assets
Time and Motion Media
Training on Industrial Engineering Concepts/Techniques and Methodology
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Expertise Specialized knowledge and experience in industrial engineering provide your employees with the latest techniques and best practices in the field.
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Tailored Solutions Conduct an analysis of your organization's operations and provide tailored training solutions. This can help your organization to achieve its unique goals and objectives.
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Implementation Support Training alone is not enough! We can provide support in implementation which will ensure that learned techniques drive effective changes.
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Long-term Benefits Implementing industrial engineering solutions can lead to improvements in productivity, efficiency, and profitability.
Frequently Asked Questions
A Time and Motion Study is a business efficiency technique that involves analyzing tasks to determine the most efficient way to perform them. By observing and measuring the time taken for each task and the motions involved, businesses can identify inefficiencies and optimize workflows to enhance productivity and reduce waste.
Implementing a Time and Motion Study can lead to:
- Increased productivity by streamlining workflows.
- Cost reduction through the elimination of unnecessary movements and processes.
- Improved workflow efficiency and organization.
- Enhanced quality by standardizing best practices.
- Better employee efficiency and ergonomic improvements.
- Data-driven decision-making capabilities.
Time and Motion Studies are applicable across various industries, including:
• Automotive Manufacturing
• Warehouse and Logistics
• Industrial Manufacturing
• Food and Beverage
• Healthcare and Hospitals
• Aerospace
• Energy and Utilities
• Retail
• Telecommunications
• Architecture, Engineering, and Construction
Common methodologies include:
• MODAPTS (Modular Arrangement of Predetermined Time Standards): Breaks down tasks into basic movements to establish time standards.
• MTM (Methods-Time Measurement): Analyzes the time required for each motion in a task.
• MOST (Maynard Operation Sequence Technique): Focuses on analyzing work sequences to improve efficiency.
The process typically involves:
1. Task Analysis: Breaking down tasks into individual components.
2. Observation: Measuring the time taken for each component.
3. Data Analysis: Identifying inefficiencies and areas for improvement.
4. Implementation: Applying recommendations to optimize workflows.
• Time Study: Focuses on measuring the time taken to perform each task to establish standard times.
• Motion Study: Analyzes the movements involved in tasks to eliminate unnecessary motions and improve efficiency.Â
Yes. By optimizing tasks and reducing unnecessary movements, employees experience less physical strain, leading to improved job satisfaction and reduced fatigue.
Absolutely. Service industries, such as healthcare, retail, and logistics, can benefit by analyzing and optimizing their processes to improve efficiency and customer satisfaction.
It's advisable to conduct these studies periodically, especially when introducing new processes, equipment, or when aiming to improve existing workflows. Regular assessments ensure continued efficiency and adaptability.
You can begin by consulting with experts who specialize in Time and Motion Studies. They will assess your current processes, identify areas for improvement, and guide you through the implementation of optimized workflows.
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