Elevating Operational Excellence in Electrical Insulator Manufacturing Industry
August 24, 2023
Elevating Operational Excellence in Electrical Insulator Manufacturing Industry
mbawankar |
This case study presents a deep exploration of a distinguished manufacturer and supplier specializing in a wide array of critical products, including cable connection systems, asset protection solutions, cable management innovations, electrical safety offerings, heat tracing systems, and more. Rooted in the vision to deliver cutting-edge products and solutions for energy infrastructure, the company embarked on a transformative journey to optimize its operations across various fronts. The study serves as a blueprint for manufacturers seeking to optimize their operations in the realm of energy infrastructure products. Through a strategic amalgamation of PMTS techniques, resource calculations, automation, and systematic NVA elimination, the company successfully elevated its operational excellence and realized its vision of providing top-tier solutions to the energy infrastructure sector.
Key Points
- Work content measurement using PMTS techniques.
- Work Distribution/Line Balancing for manpower utilization.
- Resource calculations i.e., manpower as well as machines.
- Improvement & suggestions for making existing system better.
Client's Challenge
- Balancing of resources (Man and Machine) in three lines.
- Improvement in manpower utilization.
- Identify maximum capacity of stations and machine utilization.
- Eliminates NVA from all areas.
PMI's Approach
- Video shooting of all activities that are in scope of work.
- Work content determination for all activities using MODAPTS technique of PMTS.
- Work content finalization.
- Manpower utilization calculation and balancing of activities for increase manpower utilization.
Data Collection:
- On-site visit - Visiting Facility by PMI team for data collection.
- Understanding Process - Understanding processes & data collection from client.
- Video Shooting - Video shooting & observation of machine as well as manual activities.
- Video Sharing - Sharing of videos with client
Data Analysis:
- Client CFT team supported during data collection phase for better understanding of process flow.
- Elemental details validation & all areas analysis discussed with client and finalized it. Some improvement points are given to client to increase plant productivity.
Results & Conclusion
We have proposed three conditions to client to get manpower saving on different conditions. Which are mentioned in below
Existing Layout
Proposed Layout
Low Cost Automation-Dover Line:
Low Cost Automation-Dover Line
Potential Improvements
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This case study presents a deep exploration of a distinguished manufacturer and supplier specializing in a wide array of critical products, including cable connection systems, asset protection solutions, cable management innovations, electrical safety offerings, heat tracing systems, and more.
mbawankar
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