PMI's Approach

The study was organized in a 3-stage process:

1. Data Collection - Video shooting of all activities on the line.
2. Estimation & Data Analysis – Preparation of Process Flow & Schematic Layout , Elemental detail preparation using Time Study technique, Work content estimation ,Work distribution with Man machine chart , Analysis & Manpower calculation.
3. Making client time familiar with PMTS study technique for easy understanding.
4. Validation of observed processes data, elemental details, analysis from Client representatives .
5. Results and Conclusion – Sheets for work content estimation, fatigue reduction, improved productivity, improved manpower utilization, identification of NVA work content.

Involvement of Associates –

• PMI – 1 Project Manager, 2 Engineers.
• Client – 2 Project Co-ordinators.

Data Collection:

• Visit to client site and understanding the plant before starting data collection.
• Shooting of videos using high tech cameras for better capturing of data collection.
• Interaction with client to understand process from videos.

Data Analysis:

• Preparation of sheets of Time study using appropriate technique and validation by client.
• Analysis (Optimum manpower utilization & identifying cycle times and capacity of plant).
• Work content sheet preparation for cycle time as per demand.
• Improvement & suggestions for fatigue reduction & making existing system better.