Automotive Component Facility Study
January 31, 2024
Automotive Component Facility Study
mbawankar |
AUTOMOTIVE INDUSTRY JIT Validation
Throughput Validation & Transportation Study
Key Points
- Validate JIT Process
- Analyze Truck Delivery System
- Plant to Plant Logistic Analysis
Client's Challenge
- Evaluate system capability to support Client's Broadcast and JIT consumption
- To Decide number of Trucks, Truck Density and Delivery time
- Tipping point of increasing number of Trucks vs. decreasing Truck Density in order to meet JIT consumption
PMI's Approach
- Analysis of Data and Verification of Baseline Model
- Sensitivity analysis on number of Trucks
- Quantify Impact of Broadcast Repair time on System
- Buffer recovery time analysis
- Lead times analysis
Findings & Recommendation
- AS-RS System is not required
- Identified circumstances that can cause the client's buffer go
below minimum level - Recommendation
- Permissible maximum Down "Time" on production
system without affecting the throughput - Number of truck drivers for various scenarios
- Truck density to meet the expected Throughput
- Permissible maximum Down "Time" on production
mbawankar
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