Work Content Estimation – Mold shop
Work Content Estimation – Multi-Model Assembly Line
February 6, 2023
Work Content Estimation – New Model Launch
February 6, 2023IE\PMTS
Work Content Estimation - Mold shop - MODAPTS
Client's Challenge
- Work Content estimation of mold shop
- Balancing of resources (Man & Machine) in mold shop
- Improvement in manpower utilization
- Identify true potential of the plant
PMI's Approach
- Video shooting of all activities on the line
- Elemental details preparation for all activities
- Applied MODAPTS indexes on all molding activities
- Work content finalization
- Man-Machine chart preparation for manpower & machine utilization
- Multi-Machining / line balancing for a desired TACT or cycle time
Solution
- Introduction of multi manning / multi machining in existing
setup - Improvement in productivity @ 35% - Suggesting improvements & recommendation in layout,
method, facilities etc - Improvement in productivity with
recommendation @ 59% will be possible - Reduction in manpower @ 30%
