PMI's Approach

The study was organized in a 3-stage process:

1. Data Collection - Video shooting of all activities on the line.
2. Estimation & Data Analysis – PMTS technique estimation, work distribution, dashboard preparation, Muda & Muri analysis.
3. Results and Conclusion – Dashboards for future planning, fatigue reduction, improved productivity, improved manpower utilization, identification of NVA work content.

Involvement of Associates –

• PMI – 1 Project Manager, 2 Engineers.
• Client – 2 Project Co-ordinators.

Data Collection:

• Video recording of the activities carried in Direct and Indirect areas of the in-scope areas.
• Interaction with client to understand process from videos.

Data Analysis:

• Preparation of elemental details using PMTS technique & validation by client.
• Analysis (Work distribution/VA-NVA identification) for manpower calculation, optimum manpower utilization & identifying capacity.
• Dashboard preparation for production planning as per demand.
• Improvement & suggestions for fatigue reduction & making existing system better.

Production Planning Dashboard