February 1, 2024

Work Content Estimation – Engine Shop


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mbawankar |

Work Content Estimation - Engine Shop with PMTS

Key Points

  • Mix model line balancing for single TACT on single line
  • Overall improvement in productivity @ 31%
  • Engine testing bed productivity
    improvement by @ 30%

Client's Challenge

  • Work Content estimation of Engine Assembly shop
  • Developing work standards
  • 2 TACT for mix model single assembly line
  • Improvement in Manpower Utilization
  • Manpower Reduction
  • Identify true potential of the plant

PMI's Approach

  • Video shooting of all activities on the line
  • Elemental details preparation for all activities
  • Applied PMTS Technique on Engine Assembly activities
  • Work content finalization
  • Manpower calculation for multi TACT
  • Mix model line balancing for single TACT
  • Online - Offline chart preparation for engine testing activity

Solutions

  • Multi model Work distribution / line balancing for single
    TACT (Reduction in production loss)
  • Suggesting improvements & recommendation in engine
    testing & assembly areas
  • Manpower utilization improvement upto @ 90% through Line Balancing

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