Work Content Estimation – Engine Shop
February 1, 2024
Work Content Estimation – Engine Shop
mbawankar |
IEPMTS
Work Content Estimation - Engine Shop with PMTS
Key Points
- Mix model line balancing for single TACT on single line
- Overall improvement in productivity @ 31%
- Engine testing bed productivity
improvement by @ 30%
Client's Challenge
- Work Content estimation of Engine Assembly shop
- Developing work standards
- 2 TACT for mix model single assembly line
- Improvement in Manpower Utilization
- Manpower Reduction
- Identify true potential of the plant
PMI's Approach
- Video shooting of all activities on the line
- Elemental details preparation for all activities
- Applied PMTS Technique on Engine Assembly activities
- Work content finalization
- Manpower calculation for multi TACT
- Mix model line balancing for single TACT
- Online - Offline chart preparation for engine testing activity
Solutions
- Multi model Work distribution / line balancing for single
TACT (Reduction in production loss) - Suggesting improvements & recommendation in engine
testing & assembly areas - Manpower utilization improvement upto @ 90% through Line Balancing
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