The first bottleneck in the system was due to an operation rule near the end of an oven

• Improving the cooling zones present after the oven would cool vehicles faster and avoid a few process stations ahead, leading to 15% increase in throughput and equipment reduction as well

We found that the repair percentages after polishing operation were high and caused loss in throughput

• Simulation experimentation showed that additional storage capacity has to be provided or the production quality has to be improved to meet the target production

We found that in order to maintain target production, the model mix limits to be followed for producing its 4 variants