Findings & Recommendations

1. Cycle time improved from 1.3 days/unit to 0.9 days/unit
2. 30% Manpower Reduction and 43% Productivity Improvement
3. Deployment of operators, as per study, to be done so that the unit runs efficiently.
4. Materials and Tools availability to be ensure at each workstation
5. Layout Modification are required as suggested.
   • Jib crane for Water Bath Unit
   • Material Storage units to be provided near unit (within 15-20 steps) (All Units)