The expansion was planned to increase the Paint Shop capacity 1.5 times the existing capacity. Given the complexity of the Paint Shop system, the client wanted to conduct a simulation study to determine whether the proposed expansion can indeed increase the Paint Shop capacity as desired.
We carried out static analysis, 2D and 3D simulation to study in detail :
We found that the main bottleneck in the system to be the chassis line in the assembly shop with the design buffer system and carrier counts.
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