Fatigue Reduction and Productivity Improvement of a Renowned Tire Manufacturing Company in India

June 28, 2023

Fatigue Reduction and Productivity Improvement of a Renowned Tire Manufacturing Company in India


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mbawankar |

Production Modeling India (PMI) introduced the Rotation of Resources (ROR) Module and conducted a comprehensive Production Study for a prominent tyre manufacturing company. This initiative aimed to achieve significant improvements, including a 30% boost in productivity and the elimination of health issues arising from poor ergonomics. By implementing the ROR Module, the company optimized resource allocation and minimized repetitive tasks, leading to enhanced efficiency and reduced strain on workers, ultimately resulting in improved productivity and a healthier work environment.

Key Points

  • Module for Rotation of Resources (ROR) is delivered to the client
  • Potential solution for fatigue elimination
  • Focus areas identified to reduced losses

Client's Challenge

  • Inconsistent output on TBM machines
  • Resource optimization
  • Low Productivity due to fatigue
  • Identification and reduction of losses

PMI's Approach

Results

 

  • Introduce periodic rotation within shift timing with other department
  • Variation in cycle time and or impact of fatigue can be taken care by off by introduction of fatigue
  • Fatigue reduction and productivity improvement from ROR module
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