Capacity Utilization – Production study – Loss Time Analysis
February 6, 2023
Capacity Utilization – Production study – Loss Time Analysis
mbawankar |
IELoss time analysis
Capacity Utilization - Production study - Loss time analysis Case Study
Key Points
- Annual production capacity calculated
- Eliminated addition of new facility
- Resource utilization calculated
Client's Challenge
- Evaluate and enhance processing capacity of shot blasting & paint booth
- Evaluate capacity with addition in facility
- Loss time analysis for observed period
PMI's Approach
- Identification of operations to be studied
- Video Shooting/Observation of details for the entire day
- Loss time & VA/NVA analysis of process(Production Study)
- Recording loss time in loss capturing sheet
- Work content calculation for each process
- Capacity calculation for existing & improved system
- Listing of improvements
Results
- Production capacity/Manpower requirement calculated
- Elimination of non-value added activities & bottleneck
- Space & capital savings on additional shot blasting & Paint booth installation
- Template preparation for calculation of current/new product's work content
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