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How PMI Increased Throughput by 18% Through Product Mix Optimization and Buffer Strategy in a Greenfield Facility

Introduction Launching a greenfield facility comes with a blend of ambition and uncertainty. For a leading industrial manufacturer setting up...

Simulation-Based Validation and Optimization for a 21 TPH Steel Processing Plant Setup – A Case Study

Introduction In steel processing, where tons of material move through heavy-duty operations daily, a well-planned facility can make the difference...

Transforming Hospital Planning with Simulation: A Capacity and Layout Validation Case Study

Introduction Planning a new hospital is a crucial task. It demands a thoughtful balance between infrastructure, workflow, and patient experience....

From Bottlenecks to Breakthroughs: Simulation-Driven Planning in Fuel Cell Manufacturing – A Case Study

Introduction In a dynamic energy sector, the call for clean technologies such as fuel cells is increasing. But this boom...

Machining Line Optimization: From 14.8 to 16.5 Jobs per Hour with Strategic Buffer Planning

Introduction In high-precision manufacturing, ensuring the production line delivers both speed and reliability is critical. A leading automotive component manufacturer,...

Optimizing Throughput and Carrier Allocation in a Complex TCF Assembly Line – A Case Study

Introduction When it comes to automobile manufacturing, the Trim, Chassis, and Final (TCF) line is where components converge and complexity...

How PMI Reduced Material Handling Equipment Needs by 30% in a Greenfield Automotive Plant – A Case Study

Introduction For a Greenfield automotive facility gearing up to meet aggressive production targets, streamlined material movement is not just important—it’s...

Optimizing Power & Free Conveyor System for Multi-Shop Automotive Manufacturing Efficiency – A Case Study

Introduction In today’s high-throughput automotive manufacturing environments, precision in material handling is critical. Power and Free (P&F) conveyor systems are...

Optimizing Smart Pallet Return System to Improve Body Shop Flexibility by 20% in Multi-Model Production

Introduction In the fast-paced world of automotive production, efficient process flow design is the key to sustaining productivity, controlling costs,...

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