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Maximize Throughput with Data-Driven Simulation

Inefficiencies, bottlenecks, and expensive errors can slow operations and stifle growth. Companies tend to have difficulty anticipating how process improvements will affect performance, wasting time and resources.

PMI Simulation Services offer an evidence-based answer by developing 2D and 3D operation models where companies can run “what-if” scenarios in advance of installation. Operating with warehouses, production plants, and auto facilities, we assist with locating bottlenecks, process optimization, and better decision-making.

Through simulation modeling, companies are able to evaluate performance, processing speed, capacity, and staffing requirements while minimizing risk and avoiding costly mistakes. Our visual models allow for easy comparison of different layouts and strategies, ensuring informed, efficient decisions that drive operational excellence.

Application

Application of Industrial Engineering Simulation

isometric illustration representing a smart logistics or automated warehouse environment

Automated Guided Vehicles (AGV) Simulation

  • Gather information that allows for predictive maintenance considerations.
  • Plan AGV routing for logistics optimization.
  • Improve safe operation in human workspaces.
stylized isometric illustration of an automated manufacturing and packaging line

Conveyor Simulation Consulting

  • Experiment in a virtual environment first without having to experiment on the system itself.
  • Analyze control logic, merge logic, and robot interactions.
conceptual isometric illustration of a smart factory or digital manufacturing system embedded within a tablet, symbolizing Industrial IoT (IIoT), Industry 4.0, or Smart Factory monitoring via mobile or cloud-based platforms

Layout Optimization Consulting

  • Use in pre-planning or work with existing conditions.
  • Use virtual scenarios to optimize inventory and process flow.
aerial view of an engineering or manufacturing team meeting, likely during a resource optimization planning session

Resource Optimization Consulting

  • Map out the best use of your resources and material.
  • Production line balancing, inventory planning, and staff allocation.
stylized isometric illustration of a warehouse or distribution center, depicting key operations in a modern logistics workflow

Warehouse Simulation

  • Plot and visualize warehouse traffic routes to avoid areas of congestion and collisions.
  • Plan out storage, docks, AGVs, and product placement.
illustration of a modern automated packaging and logistics facility or smart manufacturing assembly line

Throughput Analysis

  • Analyze material flow and resource utilization.
  • Bottleneck detection and machine operation capacities.
  • Account for supply chain and business processes.
Beneficiary Industries

Industries that Benefit from Industrial Engineering Integration with Simulation Services

Automotive Manufacturing

Logistics & Supply Chain

Telecommunications

Warehouse & Logistics

Aerospace

Architecture

Industrial Manufacturing

Energy and Utilities

Engineering

Food and Beverage

Renewables, Oil, and Gas

Construction

Healthcare and Hospitals

Retail

PMI

Software and Technologies

Our Experts

Our Industrial Engineering Integration with Simulation Services Expert

Pavan Nikhare - Industrial Engineering Vertical Head at PMI

Mr. Pavan Nikhare

Head - Industrial Engineering Services

Our experts have proficiency and hands-on experience in industrial engineering, simulation modeling, and process optimization. Possessing the highest qualifications in Industrial Engineering and Operations Research, they deploy lean manufacturing, Six Sigma, and facility layout design to optimize efficiency. With up-to-date simulation software such as FlexSim, AnyLogic, and Siemens Plant Simulation, they develop data-driven models to ensure efficient operation and cost savings.

training

Simulation Software Training

PMI offers a variety of Simulation Modeling training courses such as Discrete Event Simulation (DES) methodologies and training on tools like Tecnomatix Plant Sim, Simul8, and AutoMod and others. PMI can support to develop your internal expertise in simulation methodologies. Such expertise will help in addressing analysis of complex situations which demands simulation. These courses cover modeling, logic, analysis, debugging, 3D animation, and process optimization.

Why should you take the simulation training courses from PMI?

  • Expertise of over 40 years
  • Tailored solutions to client’s specific needs
  • Implementation guidance
  • Long-term benefits by creating in-house expertise
Industrial Engineering Integration with Simulation Service

Frequently Asked Questions

Industrial Engineering Integration with Simulation involves creating 2D or 3D models of systems to identify and manage potential issues and bottlenecks more efficiently. This approach allows for testing processes and exploring "what-if" scenarios prior to implementation, thereby mitigating costly mistakes and enhancing decision-making.

Simulation services simplify the assessment of spaces on metrics such as performance, processing speed, capacity, staffing needs, and other planning factors. They provide visual representation capabilities, enabling evaluation and comparison of different space scenarios, which aids in informed decision-making and risk minimization.

PMI's simulation services encompass various applications, including:
• Ergonomics Analysis
• Material Flow and Material Handling Simulation
• Robotics Simulation
• Automated Guided Vehicles (AGV) Simulation
• Conveyor Simulation Consulting
• Layout Optimization Consulting
• Resource Optimization Consulting
• Warehouse Simulation
• Throughput Analysis

Industries that can benefit include:
• Automotive Manufacturing
• Warehouse and Logistics
• Industrial Manufacturing
• Food and Beverage
• Healthcare and Hospitals
• Logistics & Supply Chain
• Aerospace
• Energy and Utilities
• Renewables, Oil, and Gas
• Retail
• Telecommunications
• Architecture, Engineering, and Construction

PMI employs advanced software technologies, including:
• Siemens Tecnomatix PlantSim
• Siemens Tecnomatix Process Designer
• Siemens Tecnomatix Process Simulate
• Siemens Tecnomatix Human

Simulation allows for the analysis of ergonomic employee data, providing insights into workspace improvements. By using "what-if" scenarios, it helps calculate the best ergonomic enhancements, leading to improved worker comfort and productivity.

Yes, simulation services can plan and optimize warehouse layouts and operations. They assist in plotting and visualizing warehouse traffic routes to avoid congestion and collisions, planning storage, docks, AGVs, and product placement, thereby enhancing overall efficiency.

PMI provides standardized and customized simulation training across all markets, including:
• Arena Simulation Workshops
• Tecnomatix Plant Simulation Workshop
• ProModel Simulation Workshops
• Simul8 Workshops
• WITNESS Simulation Workshops
• AutoMod Simulation Workshops
• Enterprise Dynamics Simulation Workshops
• Simulation Input Data and Output Results Analysis

PMI has over 30 years of experience with modeling technology, software, and 3D models. The team comprises highly experienced industrial engineers with a wealth of knowledge across multiple industries, ensuring expert support for your projects.

To get started, you can visit the Industrial Engineering Integration with Simulation Service page and fill out the contact form to describe your project or request a quote. An expert from PMI will be in touch with you within one business day.

Want to schedule a time to speak with one of our Industrial Engineering Integration with Simulation Services Consulting representatives now?

Let our experts show you how our Services can support your projects!

Send a message to our team by filling out the form below. Describe your project, ask questions, or even request a bid.
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