Jig and Fixture Design

Precision and Efficiency: Enhance Your Manufacturing Process with Custom Jigs and Fixtures

Jig and fixture design involves creating specialized equipment to securely hold and align components during manufacturing operations such as milling, drilling, and welding. Jigs provide guidance for cutting tools, while fixtures ensure the workpiece is securely held in place. These tools are tailored to specific parts and processes, aiming to enhance precision, minimize setup time, and improve overall efficiency.

Our team of skilled engineers and designers collaborate closely with clients to gain a deep understanding of their specific requirements. We then develop tailor-made solutions that optimize operations and drive cost savings. Leveraging state-of-the-art 3D modeling software, we swiftly generate prototypes for thorough testing and evaluation prior to final production.

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Jig and Fixture Design Capabilities

Body in White Manufacturing Tool and Fixture Design

Body in White (BIW) refers to the stage in automotive production when sheet metal components are joined together by welding. Jigs and fixtures are utilized to guarantee the precise alignment of all components.

PMI specializes in designing tools and fixtures for the automotive industry, with a focus on enhancing productivity and efficiency.

Welding Fixture Design

By utilizing welding fixture design, manufacturers can enhance efficiency, accuracy, quality, and safety, while minimizing costs and achieving consistency in the welding process.

We work closely with our clients to design welding fixtures that meet specific requirements and identify any issues during the design phase, allowing for early error detection and resolution.

General Assembly Tool and Fixture Design

Customized tool and fixture designs for general assembly processes can boost precision, speed, and consistency, leading to higher quality products with a minimized risk of errors and improved productivity.

With the aid of cutting-edge rendering software, our expert teams can tailor tools and fixtures to meet your specific requirements and specifications.

Our Jig and Fixture Design Benefits

Tailored designs: We customize our jigs and fixtures to meet the unique needs of your manufacturing process or product.
Design Support for Change Management: PMI provides comprehensive design support, including assistance with change notices, modifications, engineering changes, drawing changes, and CAD-level modifications. We can also assist with the bill of materials and layout of pneumatic drawings.

Safety-oriented design: Our jigs and fixtures are designed with safety in mind. We follow relevant safety regulations and standards to minimize the risk of injuries during the manufacturing process.
ISO and ISMS certification: Our commitment to quality is reflected in our ISO 9001-2015 (QMS) and ISMS 27001-2013 certifications. These international standards ensure that our jigs and fixtures are designed and constructed according to a consistent, reliable process, assuring our customers.

Our Jig and Fixture Design Process

Discovery & Requirements
We communicate with your team to understand the specifics of your requirements. This allows us to create customized jigs and fixtures that cater to your unique demands.
Preliminary Draft
At this stage, we collect data and specifications to create an initial 2D design, ensuring that your requirements are met.
3D Assessment
Once the 2D drafts are completed, we create a 3D visualization, which enables clients to assess various mechanical components and test interactions with other parts.
Quality Control Testing
We conduct a comprehensive qualitative analysis of the jig and fixture designs to ensure that they meet all requirements. We provide cost estimates, fabrication details, and a bill of materials if necessary.
Fulfillment
Upon approval, we use our secure FTP servers to deliver the final product.

Software & Technologies

PMC has in-depth experience with a variety of common software options that are used in tool and fixture design. Software utilization will vary on specific client needs, industry preference, and the company preference.

Production of Jig and Fixture Hardware

We provide design services for these crucial jigs that enhance manufacturing efficiency and guarantee quality standards. Alongside our design capabilities, we facilitate jig and fixture builds. Our team collaborates closely with clients to understand their specific requirements and oversee the fabrication and assembly of jigs and fixtures, ensuring they meet your necessary specifications. Our end-to-end approach ensures that clients receive a comprehensive solution to meet their needs.

Market Areas

Aerospace Manufacturing Jig and Fixtures
Automotive and BIW Jig and Fixtures
Consumer Product Jig and Fixtures
Industrial Manufacturing Jig and Fixtures

Experienced jig and fixture specialists play a critical role in ensuring optimal design and construction, resulting in improved efficiency, precision, and compliance with safety regulations. This leads to increased productivity, reduced costs, and high-quality end products across various industries. Jig and fixture design offers numerous benefits, including improved efficiency and precision in component assembly, better utilization of production space, and compliance with safety regulations and standards. These advantages contribute to increased productivity, reduced costs, and the delivery of high-quality end products.

Why Choose PMI

PMI offers competitive pricing as a cost-effective and quality solution provider. Our engineers and designers have over 30 years of experience and deep industry knowledge, providing confidence in customized design solutions that increase efficiency and reduce costs. We strictly comply with regional safety regulations and standards to encourage a safe manufacturing process, and our rigorous quality assurance guarantees that the final product meets all client requirements and specifications.

Related Service: Industrial Engineering with Simulation Services

Industrial Engineer Expert giving suggestion to junior engineer

In industrial engineering, simulation is used to analyze and evaluate spaces in terms of performance, dimensions, throughput times, capacities, staffing requirements, and other planning parameters. The visual representation capabilities of simulation also make it possible to compare different scenarios for a space and evaluate their effectiveness.

PMI offers simulation services to a wide range of clients, including warehouses, manufacturing plants, and automotive companies. The ability to test processes and explore "what-if" scenarios before implementation can help prevent costly mistakes and aid in making informed decisions.

Industrial Engineering with Simulation Services

Frequently Asked Questions for Jigs and Fixtures

In jig and fixture design, what materials and techniques are used?

In jig and fixture design, a variety of materials and techniques can be utilized depending on the specific needs of the project. Some common materials used include metals, such as steel and aluminum, as well as plastics and composites. Techniques used may include CNC machining, 3D printing, welding, and assembly using fasteners. The materials and techniques chosen are based on factors such as the required level of precision, strength, and durability needed for the specific application. Ultimately, the goal is to create a customized solution that enhances operations and minimizes costs.

What is the process for testing and validating jigs and fixtures?

To test and validate jigs and fixtures, a physical prototype is created and used to assess the accuracy and functionality of the design. This involves making any necessary adjustments to improve performance. Once the design has been validated, it can then be used for the manufacturing process.

How do specialized jig and fixture design services differ from in-house design and development, and what advantages do they offer?

By utilizing specialized jig and fixture design services, companies can benefit from more efficient and precise manufacturing, cost savings, and access to advanced technologies and software for rapid prototyping and testing. Outsourcing the design process also enables companies to focus on their core competencies and avoid diverting resources towards in-house design and development.

In what ways can jig and fixture design services be tailored to comply with industry regulations and meet the unique needs of different sectors?

Tailored jig and fixture design services can meet specific industry requirements and regulations by utilizing advanced software, collaborating with clients, and leveraging the expertise of designers. Custom solutions can ensure safety, compliance, and optimized workflow for a particular manufacturing process or product. The use of advanced software allows for the creation of prototypes that can be modified based on client feedback. Collaborating with clients ensures that the design meets their unique needs. The expertise of designers allows for tailored design that can improve productivity, reduce costs, and enhance overall efficiency.

Is it possible to integrate jig and fixture design services with other manufacturing processes and systems?

The integration of jig and fixture design services with other manufacturing processes and systems is achieved by sharing design files with CNC machines and automated systems, as well as customizing fixture designs to work with existing equipment. Seamless integration and production process optimization require close collaboration between the design service and the manufacturing team.

Why use jigs and fixtures in manufacturing?

Jigs and fixtures are custom tools utilized to hold and direct workpieces or tools during manufacturing operations, such as welding, machining, and assembly, to obtain uniform and precise results. These tools enhance production efficiency, minimize waste, and improve product quality by ensuring consistency, accuracy, and precision in the manufacturing process. This results in greater customer satisfaction and cost savings.

How is the process of designing and developing jigs and fixtures customized to meet specific manufacturing requirements?

The process of jig and fixture design for manufacturing begins with identifying requirements, followed by designing, prototyping, testing, and making necessary adjustments. It's important to prioritize safety, compliance, and efficiency throughout the design process, and effective collaboration between experts and manufacturers is crucial for successful implementation.

When designing jigs and fixtures for a specific manufacturing process, what are the important considerations?

Designing jigs and fixtures for a particular manufacturing process involves taking into account several factors, including part type, precision level, production volume, available equipment and space, material properties, and safety regulations. By considering these factors, designers can develop custom jigs and fixtures that are optimized for efficiency, productivity, quality, and cost-effectiveness.

What measures do jig and fixture design services take to guarantee the functionality and durability of the final product?

Jig and fixture design services ensure the functionality and durability of the end product by conducting extensive testing, which involves utilizing 3D modeling, simulations, and real-world trials to assess performance and stress-bearing capacity. Skilled design experts choose appropriate materials and manufacturing techniques that meet specific specifications.

How much do jig and fixture design services cost and is the investment worthwhile?

The cost of jig and fixture design services may differ based on the project's complexity, but they are generally considered a worthwhile investment since they can lead to improved productivity, higher product quality, and long-term cost savings. Well-designed and effectively implemented jigs and fixtures often offer more advantages than the initial design and development expenses.