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Automotive Component Facility Study

Client's Challenge

  • Evaluate system capability to support Client's Broadcast and JIT consumption
  • To Decide number of Trucks, Truck Density and Delivery time
  • Tipping point of increasing number of Trucks vs. decreasing Truck Density in order to meet JIT consumption
  • Key Points

    Automotive Component Facility Study

    PMI’s Approach

    Analysis of Data and Verification of Baseline Model

    Sensitivity analysis on number of Trucks

    Quantify Impact of Broadcast Repair time on System

    Buffer recovery time analysis

    Lead times analysis

    Findings & Recommendation

    • AS-RS System is not required
    • Identified circumstances that can cause the client's buffer go
      below minimum level
    Recommendation
  • Permissible maximum Down "Time" on production system without affecting the throughput
  • Number of truck drivers for various scenarios
  • Truck density to meet the expected Throughput
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