February 1, 2024

Work Content Estimation – Mold shop


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mbawankar |

 Work Content Estimation - Mold shop - MODAPTS

Client's Challenge

  • Work Content estimation of mold shop
  • Balancing of resources (Man & Machine) in mold shop
  • Improvement in manpower utilization
  • Identify true potential of the plant

PMI's Approach

  • Video shooting of all activities on the line
  • Elemental details preparation for all activities
  • Applied MODAPTS indexes on all molding activities
  • Work content finalization
  • Man-Machine chart preparation for manpower & machine utilization
  • Multi-Machining / line balancing for a desired TACT or cycle time

Solution

  • Introduction of multi manning / multi machining in existing
    setup - Improvement in productivity @ 35%
  • Suggesting improvements & recommendation in layout,
    method, facilities etc - Improvement in productivity with
    recommendation @ 59% will be possible
  • Reduction in manpower @ 30%

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