Warehouse Simulation – Validate Process Flow and Work Processes

January 31, 2024

Warehouse Simulation – Validate Process Flow and Work Processes


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mbawankar |

SimulationWarehouseProcess Flow Validation

Warehouse Simulation - Validate Process Flow and Work Processes

Key Points

  • Strategic decisions on Pick & Replenishment Cycles
  • Decision on number of MHEs (Fork Lifts)

Client's Challenge

  • Decision on the number of on-time deliveries the warehouse can
    make for different strategies
  • Calculate manpower and MHE requirement
  • Analyze different strategies for picking and replenishment
    patterns to optimize manpower

PMI's Approach

  • Analysis of data and verification of baseline model
  • The analyzed capability of the warehouse to deliver on schedule
  • Analyzed the Picking and replenishment cycle for various
    strategies
  • Sensitivity Analysis on:
    1. Pallet Size
    2. Manpower and MHE

Findings & Recommendation

  • Quantified  the capability of the warehouse to deliver on schedule
  • Optimized the number of MHE and Workers was determined
  • Recommended optimized Pallet Size
  • Reorder point and replenishment quantity was quantified and
    suggested based on demand
  • Optimized space requirements for different product types

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