Work Content Estimation – Multi-Model Assembly Line
Work Content Estimation and Manpower Optimization (Marketing Operations)
February 6, 2023
Work Content Estimation – Mold shop
February 6, 2023IE\MODAPTS
Work Content Estimation - Multi-Model Assembly Line - MODAPTS
Key Points
- Productivity Improvement by 25%
- Increased Manpower Utilization to 85%
Client's Challenge
- Unable to meet orders - long waiting periods
- Identify true potential capacity of Plant
- Low Manpower Utilization
- Inefficient feeding of Sub-Assemblies on Main Line
- High rejection rates
PMI's Approach
- Video shooting of all activities on the line
- Applied MODAPTS indexes on all activities
- Multi-Model line balancing for a desired TACT
- Similar steps carried out on Engine Line
Results
- Improved 25% Productivity on Assembly & 30% on Engine line
- Manpower utilization rose from 65% to an average of 85%
- Identification of non-value added work content
- Provided standardized operations summary sheet
