New EMS (Electro Monorail System) loops, ASRS (Automated Storage & Retrieval System) facility, conveyor systems and gantry cranes were set up to streamline flow and automate handling of tyres.
We carried out static analysis, 2D and 3D simulation to study in detail:
EMS Loop with loading and unloading stations along with operating logics
ASRS, inlet and exit stations with 7000 tyre capacity
Gantry system of 1500 sq. meters area and 6000 tyre capacity
Unloading stations of EMS Loop was the bottleneck
Operating pattern of EMS carriers was blocking the tyre supply from building machines
ASRS handling partial loads due to unavailability of two back-to-back tyres of same type
Inspection station and conveyor flaps led to mixing of tyres causing gantry to wait for back-to-back tyres of same type.
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