Capacity Validation Study – TCF
February 3, 2023
Capacity Validation Study – TCF
Veronica |
Automotive TCFCapacity Validation Study
Validating the TCF line to produce target throughput
Key Points
- Multimodel Assembly line
- Subassembly line breakdown effect on
mainline - Throughput improvement roadmap
- All types of carriers/hangers (10 types) optimized; outcome used for purchasing
decision
Client's Challenge
- Effect of introduction of new models
- Amount of blockage in the system due to downtimes
- Optimum number of carriers
- Buffer/ Decoupler capacity
PMI's Approach
- Analysis of Data, building the model, and verification
- Analysis of baseline model results
- Buffer Sensitivity Analysis for some parts of the Chassis
- Carrier optimization for every subassembly
- What-Ifs to reach standard uptime
Findings & Recommendation
- Model was found to fall short of achieving the target
- Number of extra fuel fill equipment determined to reach
desired uptime at Flattop - De-couplers before and after Chassis line 6 were identified as the
bottleneck - What-ifs conducted to find options to meet targets
Let our experts show you how our Services can support your projects!
Send a message to our team by filling out the form below. Describe your project, ask questions, or even request a bid.
An expert from our team will be in touch with you within one business day!
Want to schedule a time to speak with one of our representatives NOW?
Veronica
You may also like
Optimizing Plant Expansion: 3D Laser Scanning and Modeling for the Gas Industry
mbawankar | July 19, 2024
Resources Optimization and Capacity Analysis in Electronics Manufacturing Industry
mbawankar | September 8, 2023